Smoked Chuck Roast Recipe

Indulge in the smoky symphony of flavors with this tantalizing smoked chuck roast recipe. This recipe beautifully combines the rustic beauty of a chuck roast with the aromatic seduction of slow smoking, turning a simple cut of meat into a culinary masterpiece. The rich smokiness infuses into the meat as it cooks over low heat, creating a melt-in-your-mouth texture that will tantalize your taste senses.

This dish promises to be a delicious adventure for any barbecue aficionado, with the perfect balance of seasoning and a hint of smoky enchantment. This smoked chuck roast is a delicious voyage through layers of savory flavors and soft textures, making it ideal for entertaining guests or just enjoying a hearty dinner at home, regardless of your experience level with smoking.

What is a Chuck Roast?

A cow’s shoulder is used to make chuck roasts. This meat has excellent marbling. Unlike ribs, chuck is made from the cow’s worked shoulder, therefore, it can be rough if it’s not prepared correctly (Check our BBQ Country Ribs recipe to know the difference). Slow cooking helps break down the stiff connective tissue in chuck roasts, resulting in fall-apart tender and delicious meat. It’s great to have on your barbecue or smoker because it cooks slowly.

Choosing the Best Wood

Selecting the best wood for smoking your chuck roast is crucial for flavor. Hickory provides a robust traditional taste, while oak offers a milder, balanced smoke. Mesquite delivers a bold flavor best used sparingly or mixed with other woods. Fruitwoods, like apple or cherry, add a sweeter, subtle fruitiness. Experimenting with wood blends, like hickory and oak, can create unique flavors. Soak wood chips or chunks before smoking for optimal smoke production and flavor infusion into the meat.

Best Smoked Chuck Roast Recipe

Slow-smoked chuck roast: seasoned generously, tenderized over hours in the smoker, delivering a succulent, smoky flavor profile that's perfect for any occasion or gathering.

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Course: Main Course

Cuisine: American

Prep Time: 50 minutes minutes

Cook Time: 8 hours hours

Resting Time: 30 minutes minutes

Total Time: 9 hours hours 20 minutes minutes

Calories: 209kcal

Author: Austin Carter

Servings: 6

Equipment

• ▢
  Smoker
• ▢
  Wood Chips or Chunks
• ▢
  Meat thermometer
• ▢
  Meat Fork
• ▢
  Aluminum foil
• ▢
  Mixing Bowl and Spoon
• ▢
  Paper Towels
• ▢
  Olive Oil

Ingredients

• ▢ 4-5 pounds chuck roast
• ▢ 2 tablespoons olive oil
• ▢ 3 tablespoons paprika
• ▢ 2 tablespoons garlic powder
• ▢ 2 tablespoons onion powder
• ▢ 2 tablespoons brown sugar
• ▢ 1 tablespoon black pepper
• ▢ 1 tablespoon salt
• ▢ 1 tablespoon cayenne pepper adjust to taste
• ▢ Wood chips or chunks for smoking

Instructions

• Prepare the chuck roast by trimming excess fat if desired, leaving a thin layer to enhance flavor and moisture. Pat it dry with paper towels.
• In a small bowl, mix together the paprika, garlic powder, onion powder, brown sugar, black pepper, salt, and cayenne pepper to create the dry rub.
• Rub the olive oil over the surface of the chuck roast, ensuring an even coating. Then generously apply the dry rub, massaging it into all sides of the roast. Let it sit at room temperature for 30-60 minutes to absorb the flavors.
• Meanwhile, prepare your smoker according to its instructions, preheating it to a temperature around 225-250°F (107-121°C). Soak wood chips or chunks in water for about 30 minutes before adding them to the smoker for better smoke production.
• Once the smoker is ready, place the seasoned chuck roast directly on the grate. Close the lid and let it smoke for several hours, aiming for an internal temperature of around 195-205°F (90-96°C) for optimal tenderness. This could take anywhere from 6 to 8 hours, depending on the size and thickness of the roast.
• Throughout the smoking process, monitor the smoker temperature and add more soaked wood chips or chunks as needed to maintain a consistent smoke.
• Once the chuck roast reaches the desired temperature, carefully remove it from the smoker and let it rest, tented with foil, for about 20-30 minutes before slicing.
• Slice the smoked chuck roast against the grain into your desired thickness and serve it as the star of your meal. Enjoy the tender, flavorful goodness!

Notes

1. Season with coarse salt, pepper, garlic, or paprika.
2. Monitor internal temperature for tenderness.
3. Blend strong woods (Oak, Hickory) with sweeter ones (Apple, Cherry).
4. Use a digital BBQ thermometer.
5. Rest, slice against the grain for tenderness.
6. Maintain smoker temperature at 250°F.
7. Wrap roast in foil for moistness towards the end.
8. Rest roast for an hour before slicing; use saved drippings for flavor.

Nutrition

Calories: 209kcal

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NUTRITIONAL FACTS (PER SERVING)

Recipe Variations

1. Alternative Rubs: Explore Cajun, Italian, or Mexican-inspired seasonings beyond the classic salt, pepper, garlic, and paprika for diverse flavor profiles.
2. Brining Method: Enhance moisture and flavor by brining the chuck roast before smoking, using a simple solution of salt, sugar, and spices dissolved in water.
3. Herbal Infusion: Introduce fresh or dried herbs like thyme, rosemary, or sage to the rub or braising liquid for aromatic complexity.
4. Citrus Zest Addition: Incorporate citrus zest (lemon, lime, orange) into the rub for a refreshing, tangy note that complements the smoky flavor.
5. Varied Wood Combinations: Experiment with diverse wood combinations—mesquite with cherry or pecan with applewood—to create unique flavor nuances.